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FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool

Beijing Worldia Diamond Tools Co., Ltd.
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    Buy cheap FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool from wholesalers
     
    Buy cheap FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool from wholesalers
    • Buy cheap FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool from wholesalers
    • Buy cheap FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool from wholesalers
    • Buy cheap FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool from wholesalers

    FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool

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    Brand Name : Worldia
    Model Number : FMP100SB32-BE12-16
    Certification : ISO9001/ISO14001
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    FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool

    FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool

    SPECIFICATION

    SpecificationInventoryDD1D2D3LAp maxZkgmax RPMMaterial
    FMP040SA16-BE12-06040401060013401636——401160.3640000Steel
    FMP050SA22-BE12-08040401060005502245——401180.5535100Steel
    FMP063SA22-BE12-10040401060006632245——4011100.7530200Steel
    FMP080SA27-BE12-12( 040401060007802750——5011120.9627500Steel+Auminium
    FMP100SB32-BE12-160404010600081003270——5011161.4523800Steel+Auminium
    FMP125SB40-BE12-200404010600091254090——6311202.4019100Steel+Auminium
    FMP160SC40-BE12-240404010600101604011566.76311243.001 4900Steel+Auminium
    FMP200SC60-BE12-3004040106001120060150101.66311304.2511 900Steel+Auminium
    FMP250SC60-BE12-3604040106001225060200101.66311366.509550Steel+Auminium
    Cutters delivered assembled with spare parts, but without inserts, dynamically balanced to G2.5 at 25000 RPM unit: mm

    Main Applications

    Worldia FMP-BE Milling Cutters were developed for high-speed machining of light metal on even small-size machining centers with precision spindles. Thanks to the innovative Bimetal Aluminium/ Steel body design, requirements for low weight, low inertia, and precise balancing to allow high spindle acceleration, high strength, and wear resistance are met at the same time. Cutters from diameters 80 to 160 mm can be mounted to the same adaptor, whereas e.g. the weight of a diameter 160 mm cutter with BT30 adaptor does not exceed 3 kg.


    All Worldia FMP-BE cutters have 1 standard insert pocket that allows usage of different combinations of BEHW1204PCD- and PCBN-tipped inserts, adjustable or non-adjustable for a comprehensive range of roughing and finishing applications including hatch milling.


    Design Features

    Insert Type

    1. Aluminium Alloy/ Steel Bimetal design-

    - Al center body for weight reduction

    - Hardened Steel ring for high rigidity and wear resistance, therefore longer cutter life versus cutters with Aluminium body

    2. High precision insert pocket seats keeping0,02 mm axial runout without insert adjustment

    3. As a standard, each pocket can also be adjusted to um axial runout within a 0,1 mm range

    4. BEHW inserts are available in a variety of materials, lead angles, wiper, and corner designs for many different applications in face and shoulder milling roughing and finishing

    5. Separation between insert positioning face and cutting edge to protect cutting edge and to simplify the use of overlapped or retipped inserts

    6. Inserts with 2 cutting edges and relap/ retip service to reduce tooling cost per part

    7. Internal coolant through the cutter body

    PCD Grades and Application Recommendations

    Worldia's portfolio comprises a variety of different PCD and CVD materials that will be selected based on your specific application requirements. Below grades are a selection that covers the most common applications.


    Workpiece MaterialGradeGrain size (um)CharacteristicsApplication
    NPD10E10PD10E is the universal grade in the market. It's the first choice for many applications where a 9o0d balance of toughness and wear resistance is required.This grade is commonly used for non-ferrous finishing applications. Other successful applications include machining of wood, MDF, low-medium content silicon aluminum aly, carbide, hard rubber, graphite and so on.
    PD32E2~30PD32E has a unique combination of wear resistance, edge strength, and edge quality It contains a carefully selected mix of micron diamond (between 2 - 30 um). The combination of these particle sizes and a specially developed high pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability.Application areas include the machining of abrasive workpieces such as MMC, high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite and other materials.

    Application Case Studies and Worldia Recommendations

    Workpiece: Motor end cover
    Material: Aluminum alloy

    Spindle: Single spindle

    Maximum speed:16000RPM

    Adaptor: BT40
    Surface finish: Ra1.25

    Workpiece: Gearbox housing for commercial vehicles
    Material: Aluminum alloy

    Spindle: Single spindle

    Maximum speed: 16000RPM

    Adaptor: BT50
    Surface finish: Ra1.25

    Workpiece: Cylinder head

    Material: ALSi10MgCu

    Spindle: Single spindle

    Maximum speed: 12000RPM

    Adaptor: HSK63

    Processing type: Surface milling

    Processing time: 1

    Surface finish: Ra3.2

    Workpiece: Cylinder head

    Material: ALSi10MgCu

    Spindle: Single spindle

    Maximum speed:16000RPM
    Machining process: Deck face rough milling
    Surface finish: Ra3.2
    Small chips due to lasered chipbreaker, easy chip removal


    Worldia Services

    Technology Consulting and Custom Tool DesignAfter careful study of your requirements, our engineers suggest the most efficient
    cutting process and tools. If required, design tools exactly to your needs.
    Tool Assembly and SettingIf requested, we assemble the cutters with inserts and adjust them before delivery
    Insert Retipping and RelappingWe offer retipping to same insert size underlapping at attractive conditions


    Quality FMP-BE milling tool FMP100SB32-BE12-16 for high-quality surfaces BEHW1204 insert type PCD PCBN milling tool for sale
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